Forged Fittings

Forged Fittings

Fittings are components that act as an adapter to join different items together in various systems. There are different types of these modules, which bind together several items. Some of them are designed to reduce the flow, while some help to change its direction. Each of them has its own unique function, which helps in maintaining the integrity and functionality of the entire system. All of them can be availed in a wide range of sizes, which makes them highly versatile.

Forged fittings are components that are produced from various carbon and stainless steel material. During this process, the items are subjected to a heavy press creating, deformation in them. This helps in creating some important mechanical properties within these products of diverse shapes and sizes. A forged product has no cast-away defect, which is commonly seen during the metal smelting process. They optimize the microstructure of the component as they use hot-billets to form some of the best products. The billets are put under extreme pressure under dies Further they are trimmed and shot blasted to achieve the desired shape. These products are very durable and can be reliable in wide range of climatic conditions. Apart from this, they provide excellent sealing within the system, which helps in preventing leaks.

What is ASME B16.11?

ASME B16.11 is the standard, which is used while producing forged fittings. These components include socket and threaded types fittings. These components are available in carbon, alloy, and stainless steel products. Items ranging in pressure classes between 2000, 6000, and 9000 are generally designated for this grade. Utilizing forging machines, these modules can be availed in the form of tees, elbows, couplings, etc. They are normally forged from solid blocks of steel, which are machined to shape the final output giving it different shapes and enhanced tolerances. 

Uses and Applications

These components are used in connecting different types of pipes, valves, pumps across different systems. They are critical in creating a piping system, which is 2 or 4 inches in diameter. The unique design along with the consistency and long service life makes them a preferred choice in different industries. These high-pressure fittings with zero defects can be utilized across all industrial applications. They are widely used in marine engineering, petrochemical plants, nuclear power systems, chemical processing, heat exchangers, manufacturing units, oil and gas industry, pharmaceuticals, construction, paper production, etc.

Socket weld vs threaded

The items in this range include two major fitting types, namely socket weld, and threaded items. Both these components are used across different systems. However, they both have certain differentiating parameters. Let us look at some of the key parameters.

Threaded
The fittings in this grade utilize a threaded opening, which corresponds to the thread on the pipe. These connections are suited for low-pressure applications and can be assembled easily. They don’t require any additional welding processes and can be dismantled easily. However, welding may be necessary to affix certain high-risk items.

Socket-weld
These fittings are placed in a recessed area of a pipe or tube. They are socketed ensuring, that they have a spigot end at the ending of the pipe. The items are used in high-pressure applications that are fixed and don’t require to be dismantled. The attachment to the pipe is done using one or two fillet welds.

When would you use socket weld material?

The fittings in this range are used for products, which require to withstand extreme pressures and elevated temperatures. The risk of leakage using these modules is comparatively less due to its strong seal. Apart from this, the construction costs of these items are less in comparison to butt-weld joints. And they possess similar tolerances to the same but without requiring additional preparation. They can be easily slid into a bevelled area of a pipe, which means that they don’t require weld preparation. In addition, the weld used to bind it would not penetrate to the bore of the pipe.

Specification

ASME B16.11
Threads NPT/ BSP
Grades ASTM A182/ A105

ASTM A182 Stainless Steel Forged Fittings Manufacturers, ANSI B16.11 Forged Fittings, ASTM / ASME SA 182 F304/ F304L/ F310S/ F316L/ F317L/ F321/ F347/ F904L Forged Fittings Suppliers in Mumbai, India

Specifications ASTM A182 / ASME SA182
Standards ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
Size 1/8" NB to 4" NB
Rating Pressure Threaded End - 2000/3000/6000 LBS.
Socket weld End – 3000/6000/9000 LBS.
Class 2000#, 3000#, 6000#, 9000#
Type Socket Weld, Screwed, BSP Threaded & NPT Threaded
Forged Fittings Items 45 Deg Elbow, 90 Deg Elbow, Forged Tee, Union, Full Coupling, Half Coupling, Cross, Cap, Swage Nipple, Plug, Bush, Welding Boss, Hexagonal Nipple etc.
Grades available ASTM / ASME SA 182 F304/ F304L/ F304H/ F309S/ F309H/ F310S/ F310H/ F316/ F316L/ F317/ F317L/ F321/F310/ F347/ F904L etc.
SS Forged Fittings, Stainless Steel Forged Threaded Swage Nipple, SS Fittings, SS Threaded Fittings, Threaded Fittings, SS Forged Threaded Plug, Stainless Steel Threaded Elbow Stockists, SS Forged Threaded Tee, Stainless Steel Forged High Pressure Fittings, ANSI B16.11 Stainless Steel Forged Threaded Fittings, ASTM A182 Threaded Fittings, Stainless Steel Full and Half Coupling, Stainless Steel Threaded Bush, Stainless Steel Threaded Fittings Exporters, Stainless Steel Threaded Boss, Manufacturers and Supplier of Forged Threaded Fittings in India.

Other Types of Stainless Steel Forged Fittings

  • Forged Stainless Steel Welding Boss
  • Forged Stainless Steel Street Elbow
  • Stainless Steel Forged Bushing
  • Stainless Steel Forged Threaded Fittings
  • Stainless Steel Forged Lateral Outlet
  • Stainless Steel Forged Pipe Cap
  • Stainless Steel Forged Branch Outlet
  • Austenitic Stainless Steel Forged Fittings
  • Stainless Steel Forged 90°, 45° Elbow
  • Stainless Steel Forged Swage Nipple
  • Stainless Steel Forged Tee
  • Stainless Steel Forged Hex Plug
  • Stainless Steel Forged Adapter
  • ASME SA 182 Screwed and Socket weld Fittings
  • Stainless Steel Reducing Coupling
  • Stainless Steel Union (Male x Female)

ASTM A234 WPB Fittings manufacturer / ASTM A234 WPB Carbon Steel fittings and SA234 WPB material manufacturer in India / A234 WPB Socket Weld, A234 WPB Weld Fittings in India, Manufacturer of A234 Gr WPB Seamless fittings, Bw A234 WPB Carbon Steel Fittings supplier in UAE

Carbon Steel Forged Fittings Specifications or ASTM A105 Forged Fittings Specification :

Size : 1/2" TO 4"
Carbon steel Forged Fittings Grades   Carbon steel has various grades, such as F42, F46, F60, F65, F52, F56, and F70. Carbon steel grades are making forged fittings durable and sustainable for different industries.
Range : 15 NB TO 100 NB IN 3000 LBS, 6000 LBS, 9000 LBS
Grade : ASTM / ASME A105/ A105N/ A694 F42/46/52/56/60/65/70 / A350 LF3/ A350 LF2
Pressure Rating : 2000#, 3000#, 6000#, 9000#
Class : 150#, 300#, 400#, 600#, 900#, 1500# & 2500#.
Type : Socketweld Fittings, Screwed-Threaded Fittings
Form : Tee, Union, Full Coupling, Half Coupling,Elbow 45 Deg & 90 Deg, Swage Nipple, Cross, Cap, Plug Bush
Socket-Weld Fittings:   45 Deg Elbow, 90 Deg Elbow, Tee, Cross, Cap, Half Coupling, Full Coupling, Union
Threaded Fittings:   45 Deg Elbow, 90 Deg Elbow, Tee, Cross, Cap, Half Coupling, Full Coupling, Union, Plug, Bushing
Form : Tee, Union, Full Coupling, Half Coupling,Elbow 45 Deg & 90 Deg, Swage Nipple, Cross, Cap, Plug Bush
Sizes: : Fittings: 1/8” – 4”
Outlets: 1/2" – 24”
Pressure Class (Lbs) : Socket-Weld Fittings: 3000Lbs, 6000Lbs, 9000Lbs
Threaded Fittings: 2000Lbs, 3000Lbs, 6000Lbs
Outlets: 3000Lbs, 6000Lbs, 9000Lbs
Dimension Standard : ASME/ANSI B16.11
Material: : Carbon Steel Forged Fittings
ASTM A105/ ASME SA105

High Pressure Forged Carbon Steel Pipe Fittings

Threaded and Socket Weld Pipe Fittings
Products Size
Carbon Steel Forged 90° Elbows Carbon Steel Forged Couplings

Sizes 1/8″ – 4″

Pressure Ratings –

2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS

Carbon Steel Forged 45° Elbows Carbon Steel Forged Reducers
Carbon Steel Forged Street Elbows Carbon Steel Forged Inserts
Carbon Steel Forged Tees Carbon Steel Forged Caps
Carbon Steel Forged Crosses Carbon Steel Forged Unions

Alloy Steel A182 F5, F9, F11, F12, F22, F91 Forged Fittings Manufacturers in India

Alloy Steel Forged Fittings Specifications : Alloy Steel A182 F5, F9, F11, F12, F22, F91 Forged Fittings Specifications :

Alloy Steel Buttweld Fittings price List

Type Description USA FOB Price Malaysia FOB Price Europe FOB Price Singapore FOB Price Saudi Arabia (KSA) FOB Price
    Unit Per mtr Unit Per mtr Unit Per mtr Unit Per mtr Unit Per mtr
Alloy Steel pipe fittings Size : 10"NB x SCH.40S, ELBOW 90LR, A234 WP11 US $ 131.25 Malaysia Ringgit 534.19 Euro 110.25 Singapore Dollar 175.88 Saudi Riyal 492.19

Standard Specification Of Alloy Steel Weld Fittings

Grades Chrome Moly Grades P1, P5, P9, P11, P22, P91, AISI 4130/ 4140
Specification A/SA234 WP1, WP5, WP9, WP11, WP22, WP91 | A/SA182 F1, F5, F9, F11, F22, F91
Type Seamless / Welded / Fabricated / Forged
Bending Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom
Range ½”NB to 48″NB in Sch 10s, 40s, 80s, 160s, XXS.
Dimensions ANSI/ASME B16.9, B16.28, MSS-SP-43.

Standard Alloy Steel
AISI 4130 Alloy Steel UNS G41300
AISI 4340 Alloy Steel UNS G43400
AISI 4140 Alloy Steel UNS G41400
AISI 8620 Alloy Steel UNS G86200

Standards of ASTM A234 fittings

ASME B16.9 ASTM A234 Pipe Fittings Factory-Made Wrought Buttwelding Fittings Long Radius Elbows, Long Radius Reducing Elbows, Long Radius Returns, Short Radius Elbows, Short Radius 180-deg Rerurns, 3D elbows, Straight Tees, Straight Crosses, Reducing Outlet Tees, Reducing Outlet Crosses, Lap Joint Stub Ends, Caps, Reducers
ASME B16.28   Short Radius Elbows, Short Radius 180-deg Returns
MSS SP43 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications Long Radius Elbows, Straight and Reducing-on-the-Outlet Tees, Lap Joint Stub ends, caps, long radius 180 Degree returns, concentric reducers, eccentric reducers
Mss SP75   Long Radius Elbows, 3R elbows, straight tees, reducing outlet tees, caps, reducers

Alloy Steel Forged Equal Cross Alloy Steel Forged 1.5D Elbow
Alloy Steel Forged Reducing Cross Alloy Steel Forged Outlet Tees and Crosses
Alloy Steel Forged 90° Long Radius Elbow Alloy Steel Forged Concentric/Eccentric Reducer
Alloy Steel Forged 90° Short Radius Elbow Alloy Steel Forged Reducer / CS Forged Reducer
Alloy Steel Forged End Cap/Pipe Cap Alloy Steel Forged 1D Elbow/3D Elbow/5D Elbow
Alloy Steel Forged Lap Joint Stub Ends Alloy Steel Forged Lateral Tee / CS Forged Lateral Tee
Alloy Steel Forged Reducing Tee Alloy Steel Forged Short Stubend/Long Stubend
Alloy Steel Forged Collar Alloy Steel Forged Straight Tees
Alloy Steel Forged Straight Crosses Alloy Steel Forged Swedge Nipple/Pipe Nipple/Reducing Nipple
Alloy Steel Forged Piggable Bend Alloy Steel Forged Barrel Nipple
Alloy Steel Forged 45° Long Radius Elbow Alloy Steel Forged 180° Long Radius Elbow
Alloy Steel Forged 45° Short Radius Elbow Alloy Steel Forged 180° Short Radius Elbow

 

Few clicks at the time of inspection and packing

Forged Fittings
Forged Fittings
Forged Fittings
Forged Fittings
Forged Fittings
Forged Fittings

Ramesh Steel Corporation