
Fittings are components that act as an adapter to join different items together in various systems. There are different types of these modules, which bind together several items. Some of them are designed to reduce the flow, while some help to change its direction. Each of them has its own unique function, which helps in maintaining the integrity and functionality of the entire system. All of them can be availed in a wide range of sizes, which makes them highly versatile.
Forged fittings are components that are produced from various carbon and stainless steel material. During this process, the items are subjected to a heavy press creating, deformation in them. This helps in creating some important mechanical properties within these products of diverse shapes and sizes. A forged product has no cast-away defect, which is commonly seen during the metal smelting process. They optimize the microstructure of the component as they use hot-billets to form some of the best products. The billets are put under extreme pressure under dies Further they are trimmed and shot blasted to achieve the desired shape. These products are very durable and can be reliable in wide range of climatic conditions. Apart from this, they provide excellent sealing within the system, which helps in preventing leaks.
What is ASME B16.11?
ASME B16.11 is the standard, which is used while producing forged fittings. These components include socket and threaded types fittings. These components are available in carbon, alloy, and stainless steel products. Items ranging in pressure classes between 2000, 6000, and 9000 are generally designated for this grade. Utilizing forging machines, these modules can be availed in the form of tees, elbows, couplings, etc. They are normally forged from solid blocks of steel, which are machined to shape the final output giving it different shapes and enhanced tolerances.
Uses and Applications
These components are used in connecting different types of pipes, valves, pumps across different systems. They are critical in creating a piping system, which is 2 or 4 inches in diameter. The unique design along with the consistency and long service life makes them a preferred choice in different industries. These high-pressure fittings with zero defects can be utilized across all industrial applications. They are widely used in marine engineering, petrochemical plants, nuclear power systems, chemical processing, heat exchangers, manufacturing units, oil and gas industry, pharmaceuticals, construction, paper production, etc.
Socket weld vs threaded
The items in this range include two major fitting types, namely socket weld, and threaded items. Both these components are used across different systems. However, they both have certain differentiating parameters. Let us look at some of the key parameters.
Threaded
The fittings in this grade utilize a threaded opening, which corresponds to the thread on the pipe. These connections are suited for low-pressure applications and can be assembled easily. They don’t require any additional welding processes and can be dismantled easily. However, welding may be necessary to affix certain high-risk items.
Socket-weld
These fittings are placed in a recessed area of a pipe or tube. They are socketed ensuring, that they have a spigot end at the ending of the pipe. The items are used in high-pressure applications that are fixed and don’t require to be dismantled. The attachment to the pipe is done using one or two fillet welds.
When would you use socket weld material?
The fittings in this range are used for products, which require to withstand extreme pressures and elevated temperatures. The risk of leakage using these modules is comparatively less due to its strong seal. Apart from this, the construction costs of these items are less in comparison to butt-weld joints. And they possess similar tolerances to the same but without requiring additional preparation. They can be easily slid into a bevelled area of a pipe, which means that they don’t require weld preparation. In addition, the weld used to bind it would not penetrate to the bore of the pipe.
Specification
ASME | B16.11 |
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Threads | NPT/ BSP |
Grades | ASTM A182/ A105 |
ASTM A182 Stainless Steel Forged Fittings Manufacturers, ANSI B16.11 Forged Fittings, ASTM / ASME SA 182 F304/ F304L/ F310S/ F316L/ F317L/ F321/ F347/ F904L Forged Fittings Suppliers in Mumbai, India
Specifications | ASTM A182 / ASME SA182 |
Standards | ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799 |
Size | 1/8" NB to 4" NB |
Rating Pressure | Threaded End - 2000/3000/6000 LBS. Socket weld End – 3000/6000/9000 LBS. |
Class | 2000#, 3000#, 6000#, 9000# |
Type | Socket Weld, Screwed, BSP Threaded & NPT Threaded |
Forged Fittings Items | 45 Deg Elbow, 90 Deg Elbow, Forged Tee, Union, Full Coupling, Half Coupling, Cross, Cap, Swage Nipple, Plug, Bush, Welding Boss, Hexagonal Nipple etc. |
Grades available | ASTM / ASME SA 182 F304/ F304L/ F304H/ F309S/ F309H/ F310S/ F310H/ F316/ F316L/ F317/ F317L/ F321/F310/ F347/ F904L etc. |
Other Types of Stainless Steel Forged Fittings
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ASTM A234 WPB Fittings manufacturer / ASTM A234 WPB Carbon Steel fittings and SA234 WPB material manufacturer in India / A234 WPB Socket Weld, A234 WPB Weld Fittings in India, Manufacturer of A234 Gr WPB Seamless fittings, Bw A234 WPB Carbon Steel Fittings supplier in UAE
Carbon Steel Forged Fittings Specifications or ASTM A105 Forged Fittings Specification :
Size | : | 1/2" TO 4" |
Carbon steel Forged Fittings Grades | Carbon steel has various grades, such as F42, F46, F60, F65, F52, F56, and F70. Carbon steel grades are making forged fittings durable and sustainable for different industries. | |
Range | : | 15 NB TO 100 NB IN 3000 LBS, 6000 LBS, 9000 LBS |
Grade | : | ASTM / ASME A105/ A105N/ A694 F42/46/52/56/60/65/70 / A350 LF3/ A350 LF2 |
Pressure Rating | : | 2000#, 3000#, 6000#, 9000# |
Class | : | 150#, 300#, 400#, 600#, 900#, 1500# & 2500#. |
Type | : | Socketweld Fittings, Screwed-Threaded Fittings |
Form | : | Tee, Union, Full Coupling, Half Coupling,Elbow 45 Deg & 90 Deg, Swage Nipple, Cross, Cap, Plug Bush |
Socket-Weld Fittings: | 45 Deg Elbow, 90 Deg Elbow, Tee, Cross, Cap, Half Coupling, Full Coupling, Union | |
Threaded Fittings: | 45 Deg Elbow, 90 Deg Elbow, Tee, Cross, Cap, Half Coupling, Full Coupling, Union, Plug, Bushing | |
Form | : | Tee, Union, Full Coupling, Half Coupling,Elbow 45 Deg & 90 Deg, Swage Nipple, Cross, Cap, Plug Bush |
Sizes: | : | Fittings: 1/8” – 4” Outlets: 1/2" – 24” |
Pressure Class (Lbs) | : | Socket-Weld Fittings: 3000Lbs, 6000Lbs, 9000Lbs Threaded Fittings: 2000Lbs, 3000Lbs, 6000Lbs Outlets: 3000Lbs, 6000Lbs, 9000Lbs |
Dimension Standard | : | ASME/ANSI B16.11 |
Material: | : | Carbon Steel Forged Fittings ASTM A105/ ASME SA105 |
High Pressure Forged Carbon Steel Pipe Fittings
Threaded and Socket Weld Pipe FittingsProducts | Size | |
Carbon Steel Forged 90° Elbows | Carbon Steel Forged Couplings | Sizes 1/8″ – 4″ Pressure Ratings – 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS |
Carbon Steel Forged 45° Elbows | Carbon Steel Forged Reducers | |
Carbon Steel Forged Street Elbows | Carbon Steel Forged Inserts | |
Carbon Steel Forged Tees | Carbon Steel Forged Caps | |
Carbon Steel Forged Crosses | Carbon Steel Forged Unions |
Alloy Steel A182 F5, F9, F11, F12, F22, F91 Forged Fittings Manufacturers in India
Alloy Steel Forged Fittings Specifications : Alloy Steel A182 F5, F9, F11, F12, F22, F91 Forged Fittings Specifications :
Alloy Steel Buttweld Fittings price List
Type | Description | USA FOB Price | Malaysia FOB Price | Europe FOB Price | Singapore FOB Price | Saudi Arabia (KSA) FOB Price | |||||
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Unit Per mtr | Unit Per mtr | Unit Per mtr | Unit Per mtr | Unit Per mtr | |||||||
Alloy Steel pipe fittings | Size : 10"NB x SCH.40S, ELBOW 90LR, A234 WP11 | US $ | 131.25 | Malaysia Ringgit | 534.19 | Euro | 110.25 | Singapore Dollar | 175.88 | Saudi Riyal | 492.19 |
Standard Specification Of Alloy Steel Weld Fittings
Grades | Chrome Moly Grades P1, P5, P9, P11, P22, P91, AISI 4130/ 4140 |
Specification | A/SA234 WP1, WP5, WP9, WP11, WP22, WP91 | A/SA182 F1, F5, F9, F11, F22, F91 |
Type | Seamless / Welded / Fabricated / Forged |
Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
Range | ½”NB to 48″NB in Sch 10s, 40s, 80s, 160s, XXS. |
Dimensions | ANSI/ASME B16.9, B16.28, MSS-SP-43. |
Standard | Alloy Steel |
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AISI 4130 Alloy Steel | UNS G41300 |
AISI 4340 Alloy Steel | UNS G43400 |
AISI 4140 Alloy Steel | UNS G41400 |
AISI 8620 Alloy Steel | UNS G86200 |
Standards of ASTM A234 fittings
ASME B16.9 ASTM A234 Pipe Fittings | Factory-Made Wrought Buttwelding Fittings | Long Radius Elbows, Long Radius Reducing Elbows, Long Radius Returns, Short Radius Elbows, Short Radius 180-deg Rerurns, 3D elbows, Straight Tees, Straight Crosses, Reducing Outlet Tees, Reducing Outlet Crosses, Lap Joint Stub Ends, Caps, Reducers |
ASME B16.28 | Short Radius Elbows, Short Radius 180-deg Returns | |
MSS SP43 | Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications | Long Radius Elbows, Straight and Reducing-on-the-Outlet Tees, Lap Joint Stub ends, caps, long radius 180 Degree returns, concentric reducers, eccentric reducers |
Mss SP75 | Long Radius Elbows, 3R elbows, straight tees, reducing outlet tees, caps, reducers |
• | Alloy Steel Forged Equal Cross | • | Alloy Steel Forged 1.5D Elbow |
• | Alloy Steel Forged Reducing Cross | • | Alloy Steel Forged Outlet Tees and Crosses |
• | Alloy Steel Forged 90° Long Radius Elbow | • | Alloy Steel Forged Concentric/Eccentric Reducer |
• | Alloy Steel Forged 90° Short Radius Elbow | • | Alloy Steel Forged Reducer / CS Forged Reducer |
• | Alloy Steel Forged End Cap/Pipe Cap | • | Alloy Steel Forged 1D Elbow/3D Elbow/5D Elbow |
• | Alloy Steel Forged Lap Joint Stub Ends | • | Alloy Steel Forged Lateral Tee / CS Forged Lateral Tee |
• | Alloy Steel Forged Reducing Tee | • | Alloy Steel Forged Short Stubend/Long Stubend |
• | Alloy Steel Forged Collar | • | Alloy Steel Forged Straight Tees |
• | Alloy Steel Forged Straight Crosses | • | Alloy Steel Forged Swedge Nipple/Pipe Nipple/Reducing Nipple |
• | Alloy Steel Forged Piggable Bend | • | Alloy Steel Forged Barrel Nipple |
• | Alloy Steel Forged 45° Long Radius Elbow | • | Alloy Steel Forged 180° Long Radius Elbow |
• | Alloy Steel Forged 45° Short Radius Elbow | • | Alloy Steel Forged 180° Short Radius Elbow |
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